Custom High-Speed Die Cutting
Die cutting with steel rule and engraved rotary dies produces tight tolerance parts from foam, plastics, fiberglass, rubber, foils and adhesives.
Eliminate supply chain inefficiencies with custom high-speed die cutting and custom precision die cutting services from Insul-Fab.
Impact Of Die Cutting
Die cutting is a fabrication process in which dies with sharp blades, called "rule", are used to cut sheets, or rolls, of material as they pass through. Material is cut with die tooling that has been shaped accordingly and is controlled using computer-aided designs programmed into the equipment. Contact us to learn about our custom precision die cutting capabilties.
There are many advantages of custom die cutting solutions.
Material Optimization
With die cutting, many shapes can be created from a single workpiece. As a result, less material is wasted than other manufacturing methods. This is cost-effective and better for the environment.
Complexity Isn’t A Problem
Die cutting equipment is adept at producing complex shapes. It’s possible to make multiple cuts, allowing for the production of creative profiles that look terrific.
Enhanced Repeatability
A die cutting machine creates shapes with a single punch, meaning identical forms are made very quickly. The result saves both time and money, helping you complete projects more efficiently.
Speed
Roll slitting is a fast cutting method, meaning large-volume jobs can be completed more quickly. This saves money and improves turnaround time.
The Roll Slitting Advantage
As a leading provider of precision roll slitting services, Insul-Fab is able to assist you in all your needs. Roll slitting is a process in which rolls of raw material are cut into specified sizes as they move through a machine. The cutting blades are called slitters, which turn a master roll into smaller, narrower shapes.
Precision roll slitting services offer many benefits.
Speed
Roll slitting is a fast cutting method, meaning large-volume jobs can be completed more quickly. This saves money and improves turnaround time.
Better Quality
Even the steadiest hand can make errors, making manual cutting operations less accurate. As an automatic process, roll slitting completes work with high precision.
Enhanced Repeatability
Roll slitting does the same thing repeatedly with speed and accuracy. This saves time and money.
Your Precision Die Cutting and Roll Slitting Source
If you’re looking to create unique shapes from flat material or cut it to smaller sizes, Insul-Fab is here to help. As a leading insulation, plastics, foams, and adhesive product manufacturer for OEMs and their supply chain partners, our team can provide die cutting services or roll slitting operations that meet your requirements.
At Insul-Fab, client satisfaction is paramount. Benefits of working with us include:
- Superior Customer Service
- Shorter Lead Times
- Greater Precision
- Minimal To Zero Finishing Requirements
- Heightened Efficiency
- Reduced Downtime
From Print To Production
Insul-Fab is happy to take your project from print to production. As one of the leading provider of custom die cutting solutions, we have the resources and capabilities to take on challenging jobs, and our team doesn’t stop until your requirements are met.
Whether you’re looking for a one-off prototype for testing and validation or full-scale production of a vetted design, we can make it happen. Production of finished components using your drawing, specification, or purchase order requirements is our wheelhouse, but we can also help you take an idea from concept to realization.
Our areas of specialization include:
- Thermal Insulation Solutions
- Acoustic and Noise Solutions
- Electromechanical Solutions
- Fabricated Foam and Rubber
- Fabricated Plastic Solutions
- Specialty Tape Solutions
We work with your team to understand your project goals, and prototypes used for validation and testing can be created. Once you’re satisfied, full-scale production kicks off.
Materials Make The Difference
Insul-Fab can die cut or roll slit many material types. Examples include:
Adhesives – Pressure Sensitive (PSA)
- Acrylic Single and Double Coated Laminating Adhesives
- Rubber Single and Double Coated Laminating Adhesives
- Silicone-Based adhesives
- Removable and Permanent Adhesives
- Differentially Coated Adhesives
Fiberglass & High Temp Fiber
- Light Density OEM Grade Insulation Blankets
- Mat-Faced Fiberglass
- Foil/FSK-Faced Fiberglass
- Appliance/Range Glass
- E-Glass Blankets
- Silica Blankets
- Bio-Soluble Vitreous Silicate
- Ceramic Fiber
Fabrics
- High-Temperature Fiberglass Fabric
- Silicone-Coated Fiberglass
- PTFE-Coated Fiberglass
- Silica Fabric
- Electrically conductive coated fabric
Foam/Sponge – Closed Cell
- Neoprene and Neoprene Blend
- PVC/NBR – Vinyl Nitrile
- EPDM
- Silicone
- Polyethylene
- EVA
- PVC
Foam – Open Cell
- Polyester Polyurethane (Charcoal)
- Polyether Polyurethane (Charcoal)
- Microcellular Polyurethane (Black)
Fiber
- Polyester, Non-Woven
- Hydrophobic Polyester Blends
Plastics – Film and Sheet
- Flame-Retardant Polypropylene
- Flame-Retardant Polycarbonate
- Polyester/PET/PETG/Mylar
- PVC
- Acrylic
- Polyimide
- Reinforced Plastics, Such As GP03 and FR4
- Acrylic/PVC
- ABS and Capped ABS
- Non-Halogen Containing FR Plastics
Rubber – Solids and Cloth Reinforced
- Commercial Grade Neoprene and EPDM
- MIL-Spec Neoprene and EPDM
- Silicone
- Buna-N
Specialty Tapes
- PTFE Tapes
- Masking Tapes
- Protective Films
- Aluminum and Copper Foil Tapes
- Electrically Conductive Tapes
- Thermally Conductive Tapes
- Hook/Loop Tapes
- Vinyl Tapes
- High-Heat and Low-Smoke Tapes
- Thermal Interface Materials
- Gap-Filling Pads
- Thin Films
- Conductive Mounting Tapes
- Thermally Conductive Putty
- Silicone and Acrylic Formulations
If you’re unsure which material is best, we’re here to help. With extensive knowledge of chemical and mechanical characteristics, our team can work with you to select the optimum material for your application.
Users Who Can Benefit From Roll Slitting and Die Cutting
Our in-house roll slitting and die cutting services can benefit applications where speed, precision, and affordability are important. Examples include:
- HVAC and Appliance
- Electronics, Lighting, and Power Supply
- Transportation
- Industrial
- Military and Aerospace
- Medical and Healthcare
Let’s Get Started
Downtime waiting for material cut to the desired shape or size can be catastrophic. Improve your process with custom die cutting and roll slitting services from Insul-Fab.
Contact us to learn more about our precision roll slitting services and custom die cutting solutions. We are happy to discuss your needs in greater detail.
